In these designs, the fan switch is a little more complicated than on single-speed fan systems, but instead of supplying current to a relay, the switch feeds power to resistors. These do not. Now start the vehicle and operate the accessory switch, the test light should illuminate, if not the switch or circuit ground has shorted. The radiator fan switch closes above 199°F (93°C). No codes are present, water is flowing through radiator so pump is good but witout air from fan the car eventually displays engine temp high, drive moderatley , but fan never turns on.....thinking has to be the fan but need to be sure. Etc. In the above schematic the item number 5 is the Fan Motor Assembly part number 19030-MAA-023. Normal engine temperature is achieved within 30 minutes of idling, and within 45 minutes, sufficient heat should build within the cooling system to require additional cooling via the radiator. The temp increased to to 109C and the radiator fan didn't kick in. This is a test. The inputs the computer uses to decide how fast to spin the fan are: Radiator outlet temperature Catalyst temperature (calculated temperature) Vehicle speed Battery voltage A/C pressure (calculated pressure) To troubleshoot: check computer for any set codes unplug the fan connector and test for voltage on the two large wires. For more information about how to test a fan clutch, such as other signs to look for which indicate damage, read on. I now have a rocker switch in parallel to the temperature switch to act as a test/back-up. Mark this terminal on … Step 3 – Test the radiator fan. BRAND. I just replaced my fan switch with the Neuspeed 3 pole switch that brings the fans on at 80 degrees. Test the relay terminals for power with the ignition key off (use the voltmeter). Connect the high amp clamp to PicoScope Channel B, zero the clamp before inserting into the fan power supply circuit. I am having the same problem. I've put my Mini dashboard computer in to test mode and got it to display the water temperature on the display. See Contact Test in Step 1. 1-24 of 230 Results. Check that the cooling fan stops. edit- the bike is an 05 Honda VTX 1800F. You'll then hear medium for test 1 and high speed for test … Although the coolant fan switch is very small and sometimes over-looked, it is an incredibly important component to your car’s cooling … Both the thermal switch and the fan motor are not inexpensive items to replace. If it does not, check the cooling fan relays and engine coolant temperature sensor, and then check for disconnection of the connector or a wire break between the cooling fan relay and engine coolant temperature sensor. If the fan clutch requires repair, take the vehicle to a qualified mechanic. The ECU signals the radiator fan to work at the precise time. Remove the radiator fan relay from the fuse and relay box on the fender well. Install the inside toggle switch where convenient. HOW TO TEST RADIATOR FAN SPEEDS FROM TRINARY SWITCH (DIESEL CDT/i, 1.8 & KV6 Variants. 10% OFF $75. Temperature indicator comes on, fan does not. Watch this video to figure out how to diagnose problems with the cooling fan relay on a Chrysler. Electric radiator-fan motors are switched on either by the ignition switch - and run while the engine is working - or by a thermostatic switch. If it stops working, your engine could overheat and be damaged. How do I test my radiator fan switch to make sure it turns on at the right temp? Visually check the fan if you don’t hear its noise. Radiator fan switch. 1-24 of 230 Results. There will be one terminal that has power with the key off. This means that the radiator fan switch turns on the radiator fan relay... which in turns activates the radiator fan motor. Turn the ignition switch on with the a/c switch off. Bill. Radiator Fan Cost. The coolant temperature fan switch/sensor at the bottom of the radiator is new and works as it should in another similar Camry (I switched it out to test). This is a DIY test with No T4 TESTBOOK required !! ( Note: if the circuit is computer controlled a delay could be programmed into the operation of the accessory, additionally if a cooling fan is being tested the engine must reach operating temperature before the computer will trigger the circuit.) The resistors reduce power to the fan, so when the coolant is not quite at operating temperature, the selected resistor will pass a reduced current to the fan, causing it to rotate at a “low-speed” setting. Things to look for #2. FILTER RESULTS. If so, a replacement fan costs upwards of $45. Cooling Fans Thermal Switch The cooling fans thermal switch (sometimes referred to by its manufacturers name, 'Otter' ) is fitted in to a waterpipe between the thermostat outlet and radiator inlet , using a special grommet and spring clip . Now repeat tests 1 and 2 with the A/C switch engaged and blower motor at speed 1. Check the online microfiche for part numbers. General E46 Forum Minimize the help page. Radiator Fan Coolant Switch: How do you test? Thank you for the reply! Your car’s cooling fan, or radiator fan, plays an important job in keeping your engine cool. Fan will work by jumping straight from the battery or by jumping the two wires together that are plugged into the sensor on the radiator.According the my … Check also the Thermistor is working. If you can do this test, I can fruther help you troule shoot this circut. If the fan starts to spin, the motor is good. Then test the fan clutch by giving it a good push. So, do not worry if the fan doesn’t immediately start working. Once the temperature reaches this cooling stage, the coolant fan will shut off. Once you get the radiator fan system set up properly it is all done automatically. The light green wire is what turns the relay off and on. Radiator fan motor relay. Switch must be bad. After several requests from members, thought I'd put it here for reference. Use manufacturer data to identify the cooling fan circuit functions. I overheated at the beginning of the season, and finally almost am ready to get back on the road after a replacement engine swap.I thought my fan was faulty, but both it and the replacement I just got work fine. If it's the same as in my Peugeot 306 (1997) you have to unplug the wires from the therminal-switch witch is located on the radiator. Ugh. Older Volvos had a separate water temperature sensor at the radiator. A coolant fan switch is a small and very simple switch comprised of typically two wires. Recently, I was driving my 2015 Jeep Wrangler JK Unlimited through a parking lot on a 95 degree day, and after leaving a stop sign, a check engine light flashed on (later I would learn it was a P0480 Cooling Fan Relay 1 Control Circuit), and shortly thereafter my Jeep overheated. The old 4 wire motors have quite a short life and fail between 60 - 80k miles. Filter. The switch is located about 2/3 of the way down the end of the radiator. Never re-use a grommet, but renew each time the switch is … This problem has apparently also surfaced in the GS. A radiator fan is not very expensive and can cost around $200 – $400. Turned the car on and left it running for a bit. The light green should be a ground. The cooling fans on Chrysler cars are not particularly well-made, but that doesn't mean you can assume that they are broken the second the cooling system stops working. It's not under "cooling system" or "troubleshooting", it's under "switches" page 19-10. Run jumper wires between the connector's two electrical terminals. Get a test light or a 12 volt tester and check the three holes that are in the plug end that plugs onto the fan switch at the radiator. [If you can't find the fan circuit test lead near the ECU, you may not have the coolant recall fan modifications.] The radiator is typically inaudible from the driver's seat, so a simple test to see whether it is working correctly, is to switch on the engine and allow it to idle for 45 minutes. If you turn the a/c on you should be able to test the wiring and see that there is voltage at the orange, red, and pink wire. The radiator fan itself may be faulty. The cooling fan can switch on without ignition on or engine running. When cool air is produced in the car’s A/C system , the cooling fan module blows it into the car maintaining a fresh supply of … The new Hypertech temperature switch turns the fan on at a much-improved 195 degrees and the tuning chip would help ... all hoses were connected and the radiator was filled it was time to test it. PCM (Powertrain Control Module = fuel injection computer). CRP/Rein (2) Duralast (177) Facet (34) Santech (8) URO (7) Valucraft (2) Show less. Turns out my fan motor is fine. Use Code: DIYSAVE10 Online Ship-to-Home Orders Only. A cooling fan module helps to maintain a constant supply of fresh air into the cabin of a car by controlling the blower that supplies the air. Installed the fan motor switch/sensor tonight, ran it up to temp and the fan kicked on when the gauge was at about 60% hot, so the fix was successful, now I'm going to back-clean the radiator with a garden hose, put it back together and run it hard, see what happens. Battery out including the box, intercooler pipe off, map sensor disconnected, wiring moved and a deep 30mm socket from Halfords to loosen the switch. Other than buying a new fan at 275.00 there has to be a way to know if its bad I would hope. This switch is configured to work based upon the temperature of the engine. Here’s how to tell if your cooling fan isn’t working, what you should do about it and what the problem might be. Thermostatically controlled motors do not work the fan until the engine coolant rises above normal operating temperature, and then switch off when it has cooled down again. If anyone else needs to know, you just unplug the connector from the switch/sensor on the bottom of the radiator and use … They're right under the thermostat housing, as others described. Fuses (both in the under hood fuse box and in-dash fuse box). If you have a new fan switch then we can pretty much rule that out. 2007 Brute Force 750. Connect PicoScope Channel A. to the fan switched earth circuit. Fig. 1 - Radiator Cooling Fan Relays Testing The fan can be tested with the engine on or off (but preferrably off), by removing first the "Fan Low" relay, and putting a test lead, or a heavy wire jumper between relay socket contacts #30 and 87. Item number 34 is the Thermo Switch Assembly, part number 37760-MT2-003. Fans should come on immediately at low with A/C switch engaged. Answer: Make sure there’s proper outside air flow through the radiator or condenser (usually bugs clogging passages). If it spins more than three full rotations, this indicates that it may be prone to slipping. Items per Page. What you need to do now is pull out a voltmeter and test the voltages at the wires coming into the cooling fan … Address 01: Engine (8E0 909 518 AF) 20:40:48 Group 134: Engine Cooling (Temperatures) 94.0°C Oil Temperature 27.0°C Ambient Temperature 45.0°C Intake Air Temperature (G42) 102.0°C Engine Outlet Temperature 20:40:48 Group 135: Engine Cooling (Fan Activation) 90.0°C Radiator Outlet Temperature 17.3 % Fan 1 Activation Duty Cycle 20:40:48 Group 137: Engine Cooling (Air Condition … For a Cheap Fan Replacement See Flash's Fan Replacement FAQ. Cooling Fan Switch - Radiator. It was a git of a job. If the relay is working, the fan should be operating. It’s the fan motor that makes the radiator expensive. Any Ideas what could be causing this? 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